Life cycle assessment (LCA) applied to the process industry: a review

Purpose : Life cycle assessment (LCA) methodology is a well-established analytical method to quantify environmental impacts, which has been mainly applied to products. However, recent literature would suggest that it has also the potential as an analysis and design tool for processes, and stresses that one of the biggest challenges of this decade in the field of process systems engineering (PSE) is the development of tools for environmental considerations. Method : This article attempts to give an overview of the integration of LCA methodology in the context of industrial ecology, and focuses on the use of this methodology for environmental considerations concerning process design and optimization. Results : The review identifies that LCA is often used as a multi-objective optimization of processes: practitioners use LCA to obtain the inventory and inject the results into the optimization model. It also shows that most of the LCA studies undertaken on process analysis consider the unit processes as black boxes and build the inventory analysis on fixed operating conditions. Conclusions : The article highlights the interest to better assimilate PSE tools with LCA methodology, in order to produce a more detailed analysis. This will allow optimizing the influence of process operating conditions on environmental impacts and including detailed environmental results into process industry

Production d'hémicelluloses de pailles et de sons de blé à une échelle pilote. Etude des performances techniques et évaluation environnementale d'un agro-procédé

L'objectif de ces travaux vise à évaluer les performances techniques et environnementales d'un procédé de fractionnement et de purification d'hémicelluloses de pailles et sons de blé. La démarche employée consiste dans un premier temps à évaluer la faisabilité du procédé à une échelle pilote. Celui-ci implique notamment une opération de fractionnement par extrusion bi-vis et des étapes de concentration-purification par une combinaison d'ultrafiltration et de chromatographie sur résine. Il est comparé à un procédé plus classique où l'extrait extrudé subit une évaporation et une précipitation éthanolique. L'étude des compositions chimiques des extraits et des poudres produites à chaque étape du procédé permet d'observer que l'extrusion bi-vis donne des rendements plus faibles que d'autres techniques d'extraction, mais présente des avantages en termes d'échelle, de continuité du procédé, et de faibles consommations d'eau. Par ailleurs, l'ultrafiltration est une technique intéressante car elle permet une purification et une concentration des extraits simultanées et la chromatographie sur résine s'est avérée être une solution attractive pour la décoloration des extraits. Dans un second temps, la méthodologie d'analyse du cycle de vie (ACV) a été appliquée au procédé. Celle-ci a mis en avant le fort impact environnemental généré par certaines opérations unitaires et a donné lieu à l'identification de priorités d'actions pour l'amélioration du procédé. Ainsi, le scénario mettant en jeu une combinaison de l'ultrafiltration avec une chromatographie sur résine semble plus avantageux que celui mettant en jeu une évaporation sous vide combinée à une précipitation éthanolique. La démarche employée apporte également des réponses méthodologiques sur la démarche d'ACV appliquée aux procédés : l'importance de prendre en compte différentes méthodes de caractérisation, de tester la sensibilité de l'étude à l'unité fonctionnelle et aux hypothèses initiales ont été mises en avant. Enfin, dans le but de démontrer sa forte potentialité dans le domaine des procédés, l'ACV a été appliquée à certaines opérations unitaires. L'intérêt d'étudier l'influence des conditions opératoires des procédés sur les impacts environnementaux a été démontré. Par ailleurs, la nécessité de développer des outils de modélisation des procédés qui pourront être couplés à ceux de l'ACV afin d'intégrer pleinement les critères environnementaux au dimensionnement des procédés a été mis en avant. ABSTRACT : The objective of this work was to evaluate the technical and environmental performance of a fractionation and purification process of hemicelluloses from wheat straw and bran. The approach used was first to assess the feasibility of the process on a pilot scale. This implied setting up twin-screw extrusion, concentration steps by ultrafiltration and a purification step by ion exchange chromatography. It was compared to a more traditional process where the extruded extract was treated by evaporation and ethanol precipitation. Study of the chemical composition of extracts and powders produced at each stage of the process, showed that the twin-screw extrusion gave lower yields than other extraction techniques, but had the advantage in terms of scale, continuity of the process and low water consumption. Furthermore, ultrafiltration is an interesting technique because it allows simultaneous purification and concentration of the extracts, and ion exchange chromatography proved to be an attractive solution for the removal of coloured compounds. In a second step, the life cycle assessment (LCA) methodology was applied to the process. This highlighted the strong environmental impact generated by some unit operations, and resulted in the identification of priorities to improve the process. Thus, the scenario involving a combination of ultrafiltration with ion exchange chromatography appears to be more advantageous than that involving vacuum evaporation combined with ethanol precipitation. The approach used also provides methodological answers for LCA applied to processes: the importance of taking into account different characterization methods, testing the sensitivity of the study to the functional unit, and reconsidering the initial assumptions, has been stressed. Finally, in order to demonstrate its high potential in the field of processes, LCA has been applied to some unit operations. The interest of studying the influence of process operating conditions on environmental impacts has been demonstrated. In addition, the need to develop tools for modelling processes that can be coupled to those of LCA in order to fully integrate environmental criteria into process design, has been highlighted

Production d'hémicelluloses de pailles et de sons de blé à une échelle pilote (Etude des performances techniques et évaluation environnementale d'un agro-procédé)

L'objectif de ces travaux vise à évaluer les performances techniques et environnementales d'un procédé de fractionnement et de purification d'hémicelluloses de pailles et sons de blé. La démarche employée consiste dans un premier temps à évaluer la faisabilité du procédé à une échelle pilote. Celui-ci implique notamment une opération de fractionnement par extrusion bi-vis et des étapes de concentration-purification par une combinaison d'ultrafiltration et de chromatographie sur résine. Il est comparé à un procédé plus classique où l'extrait extrudé subit une évaporation et une précipitation éthanolique. L'étude des compositions chimiques des extraits et des poudres produites à chaque étape du procédé permet d'observer que l'extrusion bi-vis donne des rendements plus faibles que d'autres techniques d'extraction, mais présente des avantages en termes d'échelle, de continuité du procédé, et de faibles consommations d'eau. Par ailleurs, l'ultrafiltration est une technique intéressante car elle permet une purification et une concentration des extraits simultanées et la chromatographie sur résine s'est avérée être une solution attractive pour la décoloration des extraits. Dans un second temps, la méthodologie d'analyse du cycle de vie (ACV) a été appliquée au procédé. Celle-ci a mis en avant le fort impact environnemental généré par certaines opérations unitaires et a donné lieu à l'identification de priorités d'actions pour l'amélioration du procédé. Ainsi, le scénario mettant en jeu une combinaison de l'ultrafiltration avec une chromatographie sur résine semble plus avantageux que celui mettant en jeu une évaporation sous vide combinée à une précipitation éthanolique. La démarche employée apporte également des réponses méthodologiques sur la démarche d'ACV appliquée aux procédés : l'importance de prendre en compte différentes méthodes de caractérisation, de tester la sensibilité de l'étude à l'unité fonctionnelle et aux hypothèses initiales ont été mises en avant. Enfin, dans le but de démontrer sa forte potentialité dans le domaine des procédés, l'ACV a été appliquée à certaines opérations unitaires. L'intérêt d'étudier l'influence des conditions opératoires des procédés sur les impacts environnementaux a été démontré. Par ailleurs, la nécessité de développer des outils de modélisation des procédés qui pourront être couplés à ceux de l'ACV afin d'intégrer pleinement les critères environnementaux au dimensionnement des procédés a été mis en avant.The objective of this work was to evaluate the technical and environmental performance of a fractionation and purification process of hemicelluloses from wheat straw and bran. The approach used was first to assess the feasibility of the process on a pilot scale. This implied setting up twin-screw extrusion, concentration steps by ultrafiltration and a purification step by ion exchange chromatography. It was compared to a more traditional process where the extruded extract was treated by evaporation and ethanol precipitation. Study of the chemical composition of extracts and powders produced at each stage of the process, showed that the twin-screw extrusion gave lower yields than other extraction techniques, but had the advantage in terms of scale, continuity of the process and low water consumption. Furthermore, ultrafiltration is an interesting technique because it allows simultaneous purification and concentration of the extracts, and ion exchange chromatography proved to be an attractive solution for the removal of coloured compounds. In a second step, the life cycle assessment (LCA) methodology was applied to the process. This highlighted the strong environmental impact generated by some unit operations, and resulted in the identification of priorities to improve the process. Thus, the scenario involving a combination of ultrafiltration with ion exchange chromatography appears to be more advantageous than that involving vacuum evaporation combined with ethanol precipitation. The approach used also provides methodological answers for LCA applied to processes: the importance of taking into account different characterization methods, testing the sensitivity of the study to the functional unit, and reconsidering the initial assumptions, has been stressed. Finally, in order to demonstrate its high potential in the field of processes, LCA has been applied to some unit operations. The interest of studying the influence of process operating conditions on environmental impacts has been demonstrated. In addition, the need to develop tools for modelling processes that can be coupled to those of LCA in order to fully integrate environmental criteria into process design, has been highlighted.TOULOUSE-INP (315552154) / SudocSudocFranceF

The Quantified NTO Analysis for the Electronic Excitations of Molecular Many-Body Systems

We show that the origin of electronic transitions of molecular many-body systems can be revealed by a quantified natural transition orbitals (QNTO) analysis and the electronic excitations of the total system can be mapped onto a standard orbitals set of a reference system. We further illustrate QNTO on molecular systems by studying the origin of electronic transitions of DNA moiety, thymine and thymidine. This QNTO analysis also allows us to assess the performance of various functionals used in time-dependent density functional response theory.Comment: Main Text+Supplemental Material; G09 reference correcte

Comparison of two wheat bran extracts in the sheet extrusion process

In this study the applicability of two differently purified crude wheat bran extracts for sheet manufacturing was evaluated. The sheet extrusion was chosen for material production because it is an industrially feasible large-scale process. The wheat bran extracts had different starch (45% and 11%) and protein (18% and 38%) contents but similar arabinoxylan (16% and 17%) and lignin (11% and 12%) contents. Glycerol, sorbitol, and their blends were used as external polyol plasticizers to enhance the continuous formation of the sheet during the process. With the chosen extrusion parameters, cohesive 100-mm-wide sheets were successfully produced with single screw extruder. The mechanical and thermal properties of the sheets were evaluated, as well as their water sensitivity. Sorbitol plasticization made the sheets stronger and stiffer and significantly lowered the water vapor permeability (WVP) and water vapor sorption (WVS) of the sheets as compared to glycerol plasticization. The sheets rich in starch had a higher tensile strength and elongation at break and a lower WVP and WVS than sheets with low starch content and high protein content. The strongest and stiffest sheet with the lowest WVP was the sorbitol-plasticized sheet with high starch and low protein content

A Bicriteria Optimisation Approach for Waste Management of Carbon Fibre Reinforced Polymers Used in Aerospace Applications: Application to the Case Study of France

The increased use of carbon fibre reinforced polymers (CFRP) has raised the environmental concerns on waste disposal and consumption of non-renewable resources as well as economic awareness for the need to recycle CFRP wastes stemming from aircraft. This study develops an optimisation approach of CFRP waste management with the simultaneous objective of minimising cost and global warming potential impacts along the the entire network. Various CFRP waste types are involved with multiple available techniques of fibre/no-fibre recovery techniques. The scenarios that are investigated are based on the current situation in France. The large inventory of the existing sites concerning aerospace CFRP industry is carried out to predict the waste quantity that is likely to be generated in the future. The objective is to develop waste allocation strategies, which are both good for economic and environmental aspects. The results obtained show that the economic interest and the environmental effect are conflicting. Transportation turns out to be an important factor of waste management

Performance evaluation of a semi-industrial production process of arabinoxylans from wheat bran

A process for hemicellulose fractionation and purification from wheat straw and bran has been investigated. The aim was to define the efficiency of a pilot scale process combining twin-screw extrusion and refining steps such as ultrafiltration and chromatography, to replace alcoholic precipitation. Extraction by twin-screw extrusion gave a complex extract containing only 22.7% carbohydrates. Evaporation (EV) followed by ethanol precipitation (P) and freeze-drying (FD), gave a 25.7% arabinoxylan yield with 24.1% arabinoxylan content. The other purification process studied was based on a combination of ultrafiltration (UF), anion exchange chromatography (CHR) and freeze-drying (FD), without precipitation. It gave a 24.3% yield of arabinoxylans into the hemicellulosic powders and 13.9% arabinoxylan content. Despite the obvious interest of using ultrafiltration for demineralization and anion exchange chromatography for decoloration, the purity of the final powder is still too low, because of difficulties in achieving separation of proteins and hemicelluloses and concentration of the solution, in the same step

Comparison of different twin-screw extraction conditions for the production of arabinoxylans

The aim of this article is to compare two different sets of optimal conditions for twin-screw extraction of xylans and define their influence on the purification steps, combining ultrafiltration and industrial chromatography. Two xylan extracts were obtained by twin-screw extrusion of straw and bran. Condition 1 used a high straw/bran ratio (equal to 6) and high sodium hydroxide content, and condition 2 used a lower straw/bran ratio (equal to 2) and low sodium hydroxide content. Arabinoxylan extraction yields are slightly higher for conditions with low straw content (5.1% versus 4.4%). Nevertheless, these recovery yields remain between 9% and 10%. Ultrafiltration is as efficient as evaporation for polysaccharide concentration, with lower energy consumption, but also demineralizes the solution. The combination of ultrafiltration and chromatography gives partial purification of the extract with a final arabinoxylan purity ranging from 16% to 26%. This is slightly higher than by direct precipitation, but limited because all the large molecules such as proteins and lignins were retained by ultrafiltration

A Solve-RD ClinVar-based reanalysis of 1522 index cases from ERN-ITHACA reveals common pitfalls and misinterpretations in exome sequencing

Purpose Within the Solve-RD project (https://solve-rd.eu/), the European Reference Network for Intellectual disability, TeleHealth, Autism and Congenital Anomalies aimed to investigate whether a reanalysis of exomes from unsolved cases based on ClinVar annotations could establish additional diagnoses. We present the results of the “ClinVar low-hanging fruit” reanalysis, reasons for the failure of previous analyses, and lessons learned. Methods Data from the first 3576 exomes (1522 probands and 2054 relatives) collected from European Reference Network for Intellectual disability, TeleHealth, Autism and Congenital Anomalies was reanalyzed by the Solve-RD consortium by evaluating for the presence of single-nucleotide variant, and small insertions and deletions already reported as (likely) pathogenic in ClinVar. Variants were filtered according to frequency, genotype, and mode of inheritance and reinterpreted. Results We identified causal variants in 59 cases (3.9%), 50 of them also raised by other approaches and 9 leading to new diagnoses, highlighting interpretation challenges: variants in genes not known to be involved in human disease at the time of the first analysis, misleading genotypes, or variants undetected by local pipelines (variants in off-target regions, low quality filters, low allelic balance, or high frequency). Conclusion The “ClinVar low-hanging fruit” analysis represents an effective, fast, and easy approach to recover causal variants from exome sequencing data, herewith contributing to the reduction of the diagnostic deadlock